The following four issues affect the production quality management: the quality of management personnel, management methods, the technical level of turners, and the good or bad equipment.
1. Management personnel must have the quality
A, the ability to find problems: to find the existence of problems and problems prone to the process of foreseeable preventive measures, including: the process of goods, the staff's thinking and personnel arrangements, workshop devices and arrangements, the use of equipment and basic maintenance, workshop tidiness and resource savings, the handover between departments.
B, improve and implement the ability: in line with the conditions and environment under the premise of (make full use of the original manpower and equipment, the abolition of blockages, dilapidated objects, additional necessary equipment, personnel transfer, salary distribution.) .
C, technical level: familiar with the garment production process, clear operation methods of each process, unique insight into difficult processes, familiar with the price of each process.
2. Management methods
A, check whether there is any mistake in the material before opening: cutting piece, car printing, mark, zipper, rope.
B, check the actual sample for mistakes.
C,Teach workers the operation method and quality requirements of each process.
D,Check if the first product on the assembly line is handcrafted and the size meets the requirements.
E, adjust the assembly line to prevent blockage.
F,Enhance the staff's concept of product price.
G,Unify the operation method and fix the production process for workers to improve the quality and production efficiency of goods.
H,In order to make the workers easy to produce and perfect the shaping requirements that can't be completed in the big ironing, the middle ironing and small ironing process should be increased.
I, training new workers, treating workers should be kindly and carefully taught, not forced.
J, every afternoon to arrange the next day's production and shipping volume.
3. Turner technical level
The technical level of the turner is measured by the beauty and speed of the new process and the products produced.
A, know the line adjustment.
B, to do the car table neat and tidy, the first time to work to wipe the car.
C, strictly in accordance with quality standards.
D, according to customer requirements to adjust the number of stitches.
E, three lines, four lines, five lines of locking edge car stop cut amount can not be greater than 1/8 inch.
4.Equipment
Equipment good or bad directly affect the quality of the goods produced, good maintenance equipment can improve product quality and production efficiency, equipment should be cleaned and maintained regularly, and failure should be repaired in a timely manner.
5. Tail section
It is the department of finishing the finished products produced in the workshop, quality management is controlled from the following departments.
A, playing button, playing date: according to the requirements of the guests reinforcement, pay attention to the parts, size, can not miss playing, not jump line.
B, button door, phoenix eye: pay attention to the location, size is in line with the size of the button, line, knife, phoenix eye with tail and without tail.
C, check, ironing, package pay attention to the manual, size, appearance flat suit, packaging materials, boxing with.
1. Fabric inspection
First of all, we should measure the width of the cloth, the head, middle and tail of the cloth should be measured; measure the color difference, the cloth edge to center, edge to edge, head to tail inspection process should stop at least three times (start, middle, end) to see if the color difference meets the requirements; the cloth inspection report should fill in the length on the label and the actual length (knitted cloth counting weight).
A, each cylinder of cloth to draw 15% of the number of inspection according to the four-point system
| Vertical blemishes (viewed vertically along the length of the cloth) | Horizontal blemishes (view along the width of the fabric seal) | ||
| Defect length ：INCH | Points to be deducted | Defect length ：INCH | Points to be deducted |
| 1/8——3 | 1 | 1/8——3 | 1 |
| 3 1/8——6 | 2 | 3 1/8——6 | 2 |
| 6 1/8——9 | 3 | 6 1/8——9 | 3 |
| 9 1/8——36 | 4 | 9 1/8——全布封 | 4 |
Deduction method:
| Check yardage | Defect length | Points deducted | |
| First yard | 3″+36″ | 4 points (maximum deducted points) | |
| Second yard | 2″ | 1 points | |
| Third yard | 6″ | 2 points | |
| Fourth yard | 10″ a broken hole | 4 points (maximum deducted points) | |
| Total check four yards | Total 11 points deducted |
Calculation of the score method.
(Total score 11 points ÷ check the total number of yards 4 yards) X (36 inches ÷ available cloth seal <42 inches>) X 100 = 235/100 square yards
If the total score is less than or equal to the average score of 21 points this single cloth is acceptable, if more than the average score of 21 points this single cloth is not acceptable.
B, if the sample check is burst, then we have to check 15% or all of them again and fill in the inspection report. In order to ensure the accurate assessment of the whole cylinder cloth, to the cloth team or general manager to deal with.
C, after the approval of the cloth inspection report in triplicate, with the single department, cutting machine, QC department each a copy.
2.Inspection of cutting pieces
A, the section without embroidery/printing will be 100% checked according to the instructions of the inspection report and the customer's requirements, and the defective pieces will be removed before the pieces are dispatched to the workshop.
B, the embroidery and printing pieces must pass 100% inspection before sending out for printing/embroidery, and after the printing/embroidery pieces come back, they must pass 100% inspection before they can be assigned to the workshop.
C, and each section must fill in the embroidery/printing loss analysis form.
3. Workshop inspection
A,Each group should have 1 or 2 middle checkers to check the handwork of each car.
B, each workshop inspector must know clearly the quality requirements, size and measurement of each customer's goods
C, each time the manual inspection of each car position should fill in the quality inspection form, so as to facilitate the statistics of the rework rate of each car position.
D, the car position worker to make the goods have serious problems to the team leader, the supervisor to reflect, and the car position worker to return to perform well in a timely manner.
4. Workshop total check
A, each section out of the finished product after the first to check the size of the color and code, and fill out the size report.
B, each section of the finished goods must be 100% checked manually, no defects before the end of the goods.
C, manual defects in the finished product must be returned to the car to repair, after repair by inspection before the end of the goods can be dropped.
D, rotten holes, oil stains and other secondary shirts to be separated and noted before the goods can be dropped to the tail.
5. After the tail ironing first check, re-check
A, each goods after the whole ironing must be all measure, the size of more than tolerance goods to be returned to re-ironing, measure after passing the good shirt can flow into the preliminary inspection group.
B, all the goods after passing the measurement size should be checked by the initial inspection personnel for manual and ironing work, and the good shirts without blemishes should flow into the review group.
C,The rechecking personnel will check again to make sure that there are no defects before the good clothes flow into the packing department.
D, Japanese single and children's clothing should be passed through the needle inspection machine, and the needle inspection report should be filled out.
